Customized Precision Connectors for New Energy Vehicle Charging Piles | China Suppliers & Factory Solutions
Product Overview
Customized process assurance: controllable throughout the entire process, adaptable to performance requirements in multiple fields.
The superior performance of the charging pile connector stems from our precision manufacturing system, which is custom-designed for all categories of hardware. This system can be seamlessly transferred to the production of various hardware components, ensuring the stability and compatibility of customized products from the source.
Product Features
The conductive contacts are processed by precision turning and milling, with surface roughness controlled within Ra0.8μm. Combined with special plating treatment (silver plating/tin plating), contact resistance can be as low as below 5mΩ, resulting in low current transmission loss, effectively improving charging efficiency and shortening user waiting time.
Core components have undergone high temperature aging tests (extreme environmental cycle tests from -40℃ to 120℃). The shell is made of weather-resistant materials with excellent UV resistance and anti-aging performance. Suitable for long-term outdoor use, with a service life 30% longer than the industry average.
Built-in anti-misinsertion structure and overcurrent protection contact design, combined with sealing ring to achieve waterproof and dustproof. Anti-corrosion and anti-oxidation treatment avoids short circuit and leakage problems caused by environmental factors. Complies with national mandatory standards such as GB/T 18487.1-2023 and has passed third-party authoritative testing and certification.
Connector interface size accuracy is controlled within ±0.02mm, perfectly adapting to various charging pile motherboards and cables. This reduces assembly errors and lowers rework rates in the customer's production process. Standardized installation hole design supports automated assembly line assembly and improves production efficiency.
Product Standard Control
Whether it's high-precision charging pile connectors or structural hardware for heavy equipment, quality is the bottom line for our customized services. We have established a comprehensive quality control system covering the entire process from raw materials to production to finished products. Our standards can be flexibly adapted to the usage scenarios of hardware components in different industries, ensuring that customized products not only meet individual needs but also comply with stringent industry standards.
We cooperate with well-known metal material suppliers, and each batch of raw materials is provided with material certificates. Composition is tested by spectrometer to ensure conductivity and mechanical strength meet standards.
CNC precision machining equipment is used to realize automated production and real-time data monitoring. Key processes (such as contact plating and sealing assembly) are inspected by dedicated personnel to avoid human error.
Each batch must pass 12 tests, including continuity test, insulation test, insertion and removal life test (≥10,000 times), and environmental simulation test. Test reports are shipped with the products.
Upgraded Cooperation
Starting with charging pile component connectors, we aspire to become your "full-category hardware customization partner." Our customization services cover the entire spectrum, from single components to complete hardware sets.
Customized charging pile connectors, battery connecting plates, motor hardware accessories, etc.
Customized assembly line fasteners, transmission system hardware, and equipment support structures.
Customized precision conductive terminals, housing hardware components, and internal fasteners.
Customized corrosion-resistant hardware accessories and high-precision connecting components.